Orbital Welding That is Engineered for Versatility
The AdaptARC automated welding machines offer the most advanced orbital and linear pipe welding systems for the professional welder. Designed for durability and versatility, the AdaptARC system offers multiple processes for Gas Tungsten Arc Welding (GTAW), Gas Metal Arc Welding pulsed spray (GMAW-P) and short arc (GMAW-S), and Flux Core Arc Welding (FCAW).
Tri Tool’s mechanized orbital pipe welding systems are built to provide total control with dynamic configuration options…
- Degree, Time, or Distance Programming
- Precision, User Defined Seam Tracking
- Two Shielded Gas Inputs
- One System with Multiple Processes: GTAW, GMAW-S, GMAW-P, and FCAW
- Wire Speeds up to 700 Inches per Minute
- Digital Control for Consistent Accuracy
- Each Track Handles 3 Pipe Sizes
- Patented Quick-Change Torch that is Rated at 350 Amps
- Automatic Torch Height Control
Tri Tool’s new orbital automated welding machines are designed from the ground up to deliver the superior precision, control, dependability, and ease-of-use that customers worldwide have come to expect.
Advanced Programmable Multi-Process Welding Arc Controller
- Can Perform Pulsed or Non-Pulsed GTAW and/or GMAW, as well as FCAW
- Ideal for Non-Typical Seams Including Multi-Axis Type Joints, Angles, & More
- Automatic Guidance that Allows Hundreds of Points
- Precision Seam Tracking and Waveform Generation (GMAW) for Reduced Spatter and Smoke
The ORBITMASTER® Weld Controller has been designed to provide the welder with all of the advantages and benefits that digital control can introduce to the welding process. This new multi-process controller can perform pulsed or non-pulsed GTAW and/or GMAW, as well as FCAW, for maximum selectivity. Switch from GTAW to SMAW-P for the ability to control heat inputs needed for special metal alloys or when FCAW wire is not available and high deposition rates are needed with available solid core wire. Along with conventional bevel joints, the programmable controller is ideal for non-typical seams including multi-axis (saddle-on) type joints, angles, curvatures, indentations, and protrusion welds.
Automatic guidance capability provides control and position recording along a path (from hundreds of points) for repeatable precision. Programmable control is provided for torch to work piece Arc Voltage Control (AVC), oscillation, travel, wire feed, coolant recirculation and power source/AVC sensing.
Other unique advantages of the ORBITMASTER® controller include the modified short arc that permits “open root” GMAW-S on standard “off the shelf” large bore pipe fittings using foundry supplied bevels.
This ideal welding equipment is comprised of the new ORBITMASTER® Weld Controller with its remote control pendant, a matching commercial power supply, the DualARC® Multi-mode Weld Head with dedicated guide tracks, and a coolant re-circulator.
DualARC – Multi-Process Weld Head for Both Precision Orbital and Linear Welding
The new DualARC Weld Head is a breakthrough in mechanized orbital tube welding. Its new design permits rapid change over from GTAW to GMAW. Automatic steering control provides precision non-symmetrical weld paths for saddle and other special shapes, and automatic rewind and bead placement.
The weld head traverses on modular guide tracks for accurate and solid positioning, optimal for narrow groove orbital welding. The DualARC Weld Head is perfectly matched to the OrbitMASTER controller for orbital welding system applications.
- Rugged Construction for Accuracy
- Rapid Process Switching Without Removing Head From Track
- Automatic Steering Control
- Automatic Rewind & Bead Placement
- The new DualARC® Weld Head’s design permits rapid change-over from GTAW to GMAW. Automatic steering control provides precision non-symmetrical weld paths for saddle and other special shapes, and automatic rewind and bead placement.
The new DualARC® has been designed from the ground up for use with the AdaptARC automated welding machine to provide ease of user maintenance with “off the shelf parts” that can be changed in-place with common tools. Rugged construction delivers the precision and repeatable accuracy so critical for the tight tolerances of the orbital welding process.
Trust Tri Tool to deliver the best in mechanized orbital tube welding systems.
The DualARC® can be configured for special applications, such as cladding (shown right). In this case, a video camera was installed for remote monitoring of the weld. The ORBITMASTER® performed Pulse Spray Transfer for exceptional cladding and the programmable weld controller can reverse the travel direction for accurate interrupted openings, producing repeatable accuracy. We have provided cladding on the inside surfaces of pipes and coker drums utilizing various materials. We can do the same for your special application. This unique capability delivers uniform and consistent deposition of metal for critical pipe maintenance procedures.
For both TIG and MIG processes, what bevel configurations will work for each?
J-Bevel is acceptable for both Tig and Mig. V-groove is recommended for Mig.
Can the welding system weld on all positions?
Yes, it can weld on all positions.
For the MIG process, the welding system can do uphill welding including root pass, but can it do downhill as well?
The machine can weld 360 degrees with GMAW.
Can the system do FCAW process?
Flux Core (GMAW) can be done with this system.
Can the welding system do Hot Wire welding?
The system can be configured for Hot Wire welding with an additional kit.
How many guide tracks (rings) will I need?
It depends on the sizes of the pipes you are welding. One ring can mount up to 3 different pipe sizes.
Can the welding system weld both Carbon Steel and DSS?
Yes, both materials are able to be welded by AdaptArc’s welding system. Welding on high alloy pipes can also be achieved, performing quickly and with 100% acceptance.
What is the smallest pipe diameter and wall thickness recommended?
The smallest size track that the head can use is the one for 6″ pipe. All welding system track, including the 6″ size can be mounted on pipe two sizes smaller. That makes 2″ the smallest pipe size for the system. The limitation on how small the wall thickness can be is the pipe needs to be stiff enough to tighten the track enough to securely hold the welding head without distorting the pipe.
What HI-LO / out of roundness can the system take without doing any machining?
The machine can weld Hi-Lo and pass an x-ray, but will have to be reviewed on a case by case basis.
In the event my ORBITMASTER® controller requires repair, how easily can it be fixed?
Our AdaptArc technicians will coordinate with you to diagnose a problem with your ORBITMASTER® controller. A determination will then be made if the repair can be completed by you or the controller will need to be returned to us for repair. The design of the system lends itself to on-site repairs. For instance, if it’s determined to be a board issue, you can simply replace the old board, in-situ, by removing a few screws, sliding out the old board, and replacing it with a new board provided by Tri Tool.
Which power supply comes with the welding system and what are the voltage configurations? Is the welding system compitable with other power supplies?
The Miller XMT450 CC/CV is currently supplied with the welding system. The system’s input power requirements are either 230VAC, 51A, 60Hz, 3-phase or 460VAC, 28A, 60Hz, 3-phase. The welding system is compatible with other power supplies. Please contact your representative for more information.
Are the consumable parts used in the AdaptArc custom and difficult and expensive to obtain?
Just as Tri Tool supports customers who have acquired one of our pipe cutting and beveling tools with high quality parts, AdaptArc system owners will be able to acquire consumables quickly and economically directly from Tri Tool or one of its authorized distributors; at your option, you may also acquire consumable parts which are manufactured by world recognized manufactures from your local welding supply distributor.
What automatic welding programs come standard with AdaptArc and how do I acquire programs for other applications?
AdaptArc currently comes standard with a wide variety of welding programs for different applications such as 6” carbon steel pipe with GTAW from start to finish and GTAW/GMAW-P for 12” carbon steel pipe. The system is also supplied with a detailed set of user-friendly programming instructions to help your welder program the system for their unique application. While custom programs can be ordered from Tri Tool you have the flexibility to develop your own weld procedures.
Many companies offering automatic welding systems claim to be flexible; what is an example of a feature unique to AdapArc's welding system that provides true flexibility?
It is the only true DUAL HEAD welding system in the welding industry that can switch between GTAW and GMAW-P/FCAW in only a few minutes with no need to remove the weld head from the track.
With good maintenance practice, what would be the life expectancy of the equipment?
The heavy wear components, such as drive rollers that move the head around the track, have proven to be extremely durable. It is expected that, other than for the replacement of normal consumable items, the welding system should provide hundreds of hours of operation prior to servicing.
Besides the applicable track to use AdaptArc’s unique flexibility to weld on pipe from 2” – 10’ diameters; what accessories may be required?
You may be required to purchase an additional length of umbilical power cord depending on diameter.
What kind of support will I receive when I buy a welding system?
We have an entire Engineering Department devoted to welding that can provide you with detailed information. At an initial step, please contact your Tri Tool salesman or representative, or use our online form to get your questions answered.
For the MIG process, the welding Where can I see this machine in operation or as a demonstration?system can do uphill welding including root pass, but can it do downhill as well?
You can see the machine in one of our two offices. Our main office is located in Rancho Cordova, CA and the other one is in Atlanta, GA. You can also contact one of our International distributors for a demonstration if you are within their area.