DualARC Weld Head

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DualARC – Multi-Process Weld Head for Both Precision Orbital and Linear Welding

The new DualARC Weld Head is a breakthrough in mechanized orbital tube welding. Its new design permits rapid change over from GTAW to GMAW. Automatic steering control provides precision non-symmetrical weld paths for saddle and other special shapes, and automatic rewind and bead placement.

The weld head traverses on modular guide tracks for accurate and solid positioning, optimal for narrow groove orbital welding. The DualARC Weld Head is perfectly matched to the OrbitMASTER controller for orbital welding system applications.

  • Rugged Construction for Accuracy
  • Rapid Process Switching Without Removing Head From Track
  • Automatic Steering Control
  • Automatic Rewind & Bead Placement
  • The new DualARC® Weld Head’s design permits rapid change-over from GTAW to GMAW. Automatic steering control provides precision non-symmetrical weld paths for saddle and other special shapes, and automatic rewind and bead placement.

The new DualARC® has been designed from the ground up for use with the AdaptARC automated welding machine to provide ease of user maintenance with “off the shelf parts” that can be changed in-place with common tools. Rugged construction delivers the precision and repeatable accuracy so critical for the tight tolerances of the orbital welding process.

Trust Tri Tool to deliver the best in mechanized orbital tube welding systems.

Description

DualARC Weld Head

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  • Rugged Construction for Accuracy
  • Rapid Process Switching Without Removing Head From Track
  • Automatic Steering Control
  • Automatic Rewind & Bead Placement
  • The new DualARC® Weld Head’s design permits rapid change-over from GTAW to GMAW. Automatic steering control provides precision non-symmetrical weld paths for saddle and other special shapes, and automatic rewind and bead placement.

Cladding

The DualARC® can be configured for special applications, such as ID cladding. In this case, a video camera was installed for remote monitoring of the weld. The ORBITMASTER® performed Pulse Spray Transfer for exceptional cladding and the programmable weld controller can reverse the travel direction for accurate interrupted openings, producing repeatable accuracy. This unique capability delivers uniform and consistent deposition of metal for critical pipe maintenance procedures.

Hot Wire

The Hot Wire Kit is an optional accessory designed to expand the capability of the OrbitMASTER Weld Console and DualARC Weld Head for GTAW processes. The Hot Wire Kit applies an AC current to the weld filler wire as it travels towards the weld puddle, and provides significant benefits and time savings compared ot cold wire GTAW processes. Hot Wire GTAW allows for an increased filler wire deposition rates, reduction of the heat affected zone through lower arc power levels, and increased weld pool control during high energy input processes.

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